Tata Steel launches dry can-making line

Tata Steel Nederland has commissioned a new dry-forming can-making machine at its R&D centre, aiming to improve efficiency and sustainability in food packaging.

Unlike traditional methods that rely on water-based cooling, the new line uses internal tooling cooling and Protact polymer-coated steel to form cans without emulsified water. This significantly cuts water and energy use, and reduces investment costs for customers.

“This new line is a step forward in sustainable packaging,” said Hans van der Weijde, director of R&D at Tata Steel Nederland. “Protact’s polymer layer not only reduces friction but also removes the need for chemical lacquers, which are likely to be phased out under future food safety rules.”

The machine produces up to 400 cans per minute (25% faster than the industry norm) and serves as a full-speed demonstration facility for customers. Tata Steel sees the setup as a key tool for co-developing packaging innovations.

“That collaboration with the customer is crucial,” said Joris Essing, marketing manager for packaging steel. “We bring expertise in the dry-forming process, while customers adapt it to their production lines. We work closely to make that transition successful.”

One such partnership, with Grupo Calvo, has resulted in a Protact-based tuna can that reduces the need for oil and uses less material, cutting transport weight.

Steel remains the most recycled packaging material in the Netherlands, with a national recycling rate of over 95%. Its magnetic properties make it easy to sort, reinforcing its position as a sustainable option for food packaging.